100 tons of corn deep processing machine
The 100-ton corn deep processing machinery technology adopts the (full dry) corn peeling process, which can simultaneously produce low-fat corn grits, corn flour, and corn husks of different particle sizes. Corn grits and corn flour are reprocessing companies that use corn as raw materials in food factories, alcohol factories, liquor factories, breweries, lactic acid factories, corn sugar factories, etc. They are also good foods for urban residents to eat coarse grains to improve their lives. Corn husks can be used as feed . (The corn husks are directly packed without drying).
A complete set of engineering equipment that uses corn as raw material to process corn kernels into corn grits and corn flour.

　　 Remarks: Corn grits are also called corn grits in some northern cities

　　 Process overview:

　　The corn deep processing equipment adopts automation solutions to reduce labor expenditure and production costs. The team of grain art designers and commissioning engineers ensure the rationality of the process, which not only reduces energy consumption, but also reduces the impact of magazines, ash and bran on the finished product. The yield rate and product quality of various products have reached or exceeded the prescribed standards, increasing product market competitiveness.

　　The whole set of equipment has the characteristics of reasonable technology, sophisticated equipment, low dynamic consumption, powder extraction rate, and good quality of finished products. The finished product is widely used in food companies, sugar companies, and beer companies.

　　 Process introduction:

　　1. Raw grain cleaning section: using one sieve, one removing stone, one magnetic separation, and through the equipped winnowing system, the large and small impurities in the grain are removed.

　　 2. Peeling and germ-removing section: two peeling, one polishing, two sieving, and one selection are used.

　　1) Two peelings and one polishing to ensure that the skin and embryos are removed cleanly, and the powder and skin are separated through an effective suction system;

　　 2) Screening: separate materials according to different sizes and different qualities;

　　3) Selection: According to the specific gravity of the material, the skin and broken embryos are separated from the material through the combined action of the scales and the air flow;

　　3. Grizzly-making section: the process of fine grit, powder brushing, sieving and classification suspension is adopted.

　　1) Fine grits: the material is broken into grits, and the endosperm (white spots) with less hardness is beaten into powder;

　　 2) Brush powder: separate the white powder in the material;

　　3) Screening: classification according to different sizes of materials;

　　4) Suspension: Use airflow to separate the microskin from the grits according to the specific gravity of the material;

　　4. Pulverizing section: using multiple grinding and sieving processes.

　　 1) Grinding: the surface sand that enters the mill is ground into a powder;

　　 2) Sieve: separate the finely ground powder from the material;

　　5. Measuring and packaging section: The storage bin can reduce the amount of labor, and the measuring and packaging can be manual or electronic.

　　Technical indicators:

　　1. Product structure: corn grits/ballast, corn flour, corn husk

　　 2. Product output rate: grade corn grits, grade corn flour 25-30%, corn husk 20-25%. The total yield of corn grits and corn flour: 75~80%.

　　3. Finished product index

　　A. Corn flour fineness: 40-200 mesh (the flour fineness can be adjusted)

　　B. Sand content: <0.02%

　　C. Magnetic metal content: <0.003/kg

　　D. Moisture: Storage type 13.5-14.5%

　　Main equipment: vibrating screen, grading stone remover, fan, air suction duct, degerming machine, germ selecting machine, peeling machine, polishing machine, flat screen, etc.

　　Technical characteristics:

　　1. Compared with the complete set of corn wet processing technology, it reduces the equipment input for pre-moistening grain and post-finished product drying;

　　2. The complete set of corn dry processing technology, the material processing process does not need to contact water, it is hygienic, simple and labor-saving;

　　3. Use peeling equipment to reduce the loss of endosperm in the peeling process;


　　Finished product quality index: Color and smell: pink, smell and taste are normal. 6. Fat content: 0.5-1

　Equipment total power: 285kw D. Equipment area: length*width*height: 27*7*8m