200-ton corn flour processing equipment

The complete set of 200-ton corn processing equipment adopts automation solutions, which greatly reduces labor expenses and production costs. The team of grain art designers and commissioning engineers ensure the rationality of the process, which not only reduces energy consumption, but also reduces the impact of magazines, ash and bran on the finished product. The yield and quality of various products have reached or exceeded the prescribed standards, which will increase the market competitiveness of products.

The 200-ton corn processing equipment adopts the full-dry mixed dehulling and degerming process, which can simultaneously produce low-fat corn grits, corn flour and corn husks of different particle sizes. The finished product structure is grade corn flour, grade corn grits, corn helper, feed powder and other series products. The quality of various products meets or exceeds national standards, which improves the market competitiveness of products. This product is widely used in food companies, sugar companies, beer companies, etc., and is the first choice for food processing companies.
Process introduction of 200-ton corn processing equipment:
1. Raw grain cleaning section: one sieve, one stone removal, and one magnetic separation are adopted, and the large impurities, small impurities, light impurities, pebbles and magnetic objects in the grain are removed through the equipped winnowing system to ensure product quality.
2. Degerming, peeling, and embryo extraction section: adopting two degerming, one peeling, one polishing, three embryo selection, two selection, one suspension, four sieve classification processes.
(1) De-germ: break the material into 3-4 to separate the embryo from the endosperm, and try to ensure the integrity of the embryo;
(2) Peeling and polishing: remove the skin and embryo from the endosperm, and separate the powder, skin and embryo through an effective suction system
(3) Suspension: Use airflow to separate the skin from the embryonic skin mixture according to the specific gravity of the material;
(4) Screening: classification according to the size and quality of materials;
(5) Selection: According to the specific gravity of the material, the skin and broken embryos are separated from the material through the combined action of the fish scale and the air flow;
(6) Embryo selection: according to the specific gravity of the material, the endosperm is separated from the mixture of endosperm and embryo through the combined action of fish scale and air flow;
3. Grits-making section: the process of fine grits, sieving and classification suspension is adopted.
(1) Fine grits: the material is broken into grits, and the endosperm (white spots) with less hardness is beaten into powder;
(2) Screening: classification according to the size of the material;
(30 Suspension: Use airflow to separate microskins from grits according to the specific gravity of materials;
4. Pulverizing section: using multiple grinding and sieving processes.
(1) Grinding: the surface sand that enters the mill is ground into a powder;
(2) Screening: Separate the ground powder from the material;
5. Measuring and packaging section: The storage warehouse can reduce the amount of labor, and the measuring and packaging can be manual or electronic.
Main performance parameters of 200-ton corn processing equipment
1. Output: 150 tons of corn processed per day
2. Core equipment: magnetic separator, high-efficiency vibrating screen, specific gravity stone removing machine, corn sand roller peeling machine, iron roller peeling and polishing machine, corn double air peeling and polishing machine, grading sieve, flour mill, powder sieving machine, Granulation machine, powder brushing machine, embryo extraction machine
3. Total power: 420kw
4. Power consumption per ton of corn: about 52-60 degrees
5. Workshop size ((length×width×height): 42×7×10m
6. Product types: corn grits/ballast, corn flour, corn husks
7. Production rate of finished products: grade corn grits, grade corn flour 25-30%, corn husk 20-25%. The total yield of corn grits and corn flour: 75~80%.
Technical index:
　　1. Product structure: corn grits/ballast, corn flour, corn husk

　　 2. Product output rate: grade corn grits, grade corn flour 25-30%, corn husk 20-25%. The total yield of corn grits and corn flour: 75~80%.

　　3. Finished product index

　　A. Corn flour fineness: 40-200 mesh (the flour fineness can be adjusted)

　　B. Sand content: <0.02%

　　C. Magnetic metal content: <0.003/kg

　　D. Moisture: Storage type 13.5-14.5%

　　E. Fat content: 0.5-1%

　　F. Appearance and taste: uniform particles, golden color, smooth particles without edges and corners, fine powder, and positive taste.

　　Core equipment: vibrating screen, grading stone removal machine, fan, air suction duct, degerming machine, germ selection machine, peeling machine, polishing machine, flat screen, etc.

　　1. Compared with the complete set of corn wet processing technology, it reduces the equipment input for pre-moistening grain and post-finished product drying;

　　2. The complete set of corn dry processing technology, the material processing process does not need to contact water, the processing is more sanitary, simpler and more labor-saving;

　　3. Use peeling equipment to reduce the loss of endosperm in the peeling process;