Ruminant feed production line
Specializing in the production of feed machinery and engineering, it can provide customers with livestock feed (pigs, etc.), poultry feed (chicken, duck, geese, etc.), ruminant feed (cattle, sheep, etc.), ordinary aquatic feed (four major home fish, etc.), and special aquatic products Complete equipment solutions for feed (shrimp, crab, etc.), extruded aquatic feed (floating and sinking fish feed, shrimp, etc.), premix (including various additives, etc.), pet food (cat food, dog food, etc.), Meet the different needs of customers.

Definition of ruminant feed: ruminant feed: ruminant feed includes the feed of ruminant animals such as cattle, raised and camels. Rumination refers to the food that has been partially digested in the stomach is returned to the mouth and chewed again after a period of time after eating. Ruminants are animals that have the digestive method of rumination. Ruminant feed is divided into concentrated feed and total mixed ration.

Two-line SZLH420 (20 tons per hour) ruminant feed production line

Raw materials: The raw materials of ruminant feed mainly include corn, wheat, barley, soybean meal and other grain raw materials (similar to livestock and poultry feed). In addition, it also contains crude fiber raw materials such as grass, hay, and straw.
Process introduction:

The characteristics of ruminant feed are coarse crushing fineness (screen mesh aperture 4-8mm), low maturation and conditioning requirements (granulator adopts single-layer conditioner), and large diameter of finished particles (particle diameter is about 4-10mm). The dual-line SZLH420 ruminant is designed to produce 20-30T/H per hour, and uses two crushing lines, one ingredient mixing line, two granulating lines and two packing lines. The total power of the equipment is about 700KW; the construction area of the production area is about 21×17.5×28m; it is equipped with a 2T boiler. The whole line has compact design, reasonable structure, meets environmental protection requirements, and can be oriented design according to customer requirements.
Section introduction:

Raw material receiving and cleaning section: In this section, the pellet feeding cleaning and powder feeding cleaning are separated independently, and the dust is removed separately, and the dust removal effect is good.

Cleaning equipment: SCY80 granular material sieve, designed to produce 20-30T/H per hour; powder sieve SQLZ60×50×100, designed to produce 10-15T/H per hour.

Crushing section: Because the crushing fineness of ruminant feed is very coarse, this section uses two low-power crushers, each crusher is equipped with two smashing bins, which can crush different raw materials at the same time to improve production efficiency. Before the raw materials enter the warehouse, impurities are removed by a magnetic separator to ensure the safe operation of the crusher.

Crushing equipment (2 sets): crusher SFSP668×800, 90KW, designed with an hourly output of 10-15T/H/set.

Batching mixing section: This section uses 16 batching bins, two batching scales are used for batching at the same time, controlled by the batching program independently developed by our company, to realize accurate fast and slow feeding, fast batching speed and high precision.

Weighing equipment: batching scale PCS20/PCS10, batching accuracy ≤3‰. Mixing equipment: mixer SHSJ4, (30KW, 2000kg/batch), designed to produce 20-30T/H per hour. Mixing uniformity CV≤5%.

Granulation section: This section adopts two single-layer quenched and tempered granulators, each granulator is equipped with two silos to be granulated, and it is convenient to change the varieties. After granulation, it enters into the cooler and the elevator to enter the rotary grading sieve for screening. The finished product enters the packing bin, the powdered material is screened out and returned to granulation, and the large particles are screened out and returned to the crusher for crushing.

Granulating equipment (2 sets): SZLH420, 110KW, designed to produce 8-15T/H/set per hour (large ruminant particles). Cooling equipment (2 sets): SKLB6, 1.1KW, 6m³ volume, designed to produce 10-15T/H/set.

Packing section: There are 4 finished product warehouses in this section, of which 3 warehouses are dedicated to storing finished pellets, and 1 powder and pellets can be stored. The powder finished product warehouse is designed with a unique anti-classification device. The pellets or powders are finally automatically weighed and packaged by the packaging scale.

Packing equipment: belt scale (both powder and granular materials), packing range 20-50kg/bag, 6-8 bags/min.

Auxiliary section: Dust removal system to improve the working environment of workers; grease addition system, which is added at common mixers, to improve the palatability of feed.



According to the needs of different customers, the solution can be optimized for configuration:

1. This scheme uses a single-point dust removal mode, that is, each rotary distributor (powder) and granular material cleaning screen is equipped with a pulse dust collector, which has a good dust removal effect. Single-point dust removal is a humanized design for our company, providing a better working environment, but the cost increases, and customers can consider whether to adopt this configuration according to actual needs;

2. The number of silos can also be adjusted according to the customer's formula, the characteristics of the raw materials and other factors to achieve the highest utilization rate and effectively control the production cost;

3. The bulk warehouse of finished products can be selected according to customer needs.